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UPC Connectors | Trusted Reliable HEV Battery Solution

Rectangular, Plastic, Latch Coupling, Touch Proof, Power Connector

Description

High-Performance UPC Connectors for Reliable HEV Battery Solutions

Amphenol Industrial Operations offers UPC Connectors, a trusted choice for OEMs seeking a Reliable HEV Battery Solution. Designed to meet the growing demands of hybrid and electric vehicle systems, these compact connectors deliver efficient, high-current performance in a ruggedized design.

Designed for Compact and Efficient Power Connections

The UPC Connectors are optimized for space-constrained electrification systems, offering ratings from 120 A to 200 A. Their streamlined design supports automotive power architectures where a compact high-voltage connector is essential. With reliable mechanical stability and thermal performance, they ensure critical energy transfer in HEV battery packs and electrified drivetrains.

Flexible Configurations for Electrified Transportation Systems

Available in straight and right-angle configurations, the UPC Connector series supports versatile cable routing. This flexibility allows easier integration into HEV battery enclosures, onboard chargers, and power electronics, streamlining vehicle assembly and maintenance workflows.

Exceptional Protection in Harsh Environments

Engineered for durability, the UPC Connectors achieve IP67 and IP6K9K ingress protection ratings when mated, shielding sensitive electrical systems against dust and moisture. Learn more about IP ratings and how they enhance reliability in automotive environments. In addition, optional HVIL (High Voltage Interlock) designs improve operational safety, a critical feature in today’s electrified vehicles.

Streamlined Installation for HEV Battery Solutions

Installation efficiency is built into the UPC Connector design. Featuring crimp and poke contact systems, these connectors simplify field assembly and maintenance without compromising system performance. Their proven design aligns with industry trends toward lightweight, modular electrification systems and supports fast, reliable serviceability for HEV battery applications.

Optimized for Modern Electrification Platforms

As the global transportation market shifts toward hybrid and electric vehicles, a Reliable HEV Battery Solution is essential. The UPC Connectors from Amphenol Industrial Operations help OEMs achieve higher energy densities, reduced system weights, and improved operational efficiency. Their compact form factor and proven ruggedness make them ideal for future-ready electrification projects.

Applications of UPC Connectors

The UPC Connectors are ideal for a variety of applications, including:

  • Hybrid and electric vehicle battery packs
  • Electric drivetrains and motor controllers
  • Onboard chargers and energy storage systems
  • Auxiliary power units and DC fast-charging systems

Why Choose Amphenol for HEV and EV Connectors?

Amphenol Industrial Operations has over 80 years of experience delivering ruggedized, high-performance interconnect solutions. From battery connectors to advanced cable assemblies, Amphenol products are trusted across industries for their durability, innovation, and reliability. Visit our Electrification Market page to learn more about our complete range of solutions.

Contact us today to explore how UPC Connectors can strengthen your Reliable HEV Battery Solution and accelerate your electrification goals.

Features & Benefits

Plastic shell, light weight
Compact design for space considerations with EVs
Wide amperage range (200-500A)
Low mating/un-mating force
Durability: 100 mating cycles minimum
Touch Proof (UL 2251)
HVIL
EMI (60db/100M)

Specifications

Electrical
Voltage
Up to 1000V DC
Current Rating
Up to 450A
Number of contacts
2, 3
EMI
Yes
HVIL
Yes
Certifications
UL94 V-0
Touch proof
Yes
Mechanical
Cable O.D.
25, 35, 50, 95, 120 and 150
Mating cycles
100+
Wire size (mm²)
25, 35, 50, 95, 120 and 150
Keyway
Omit, A, B, C and S
Locking element
Push-Pull, CPA
Material
Contact plating
Silver and Gold
Contacts
Copper
Sealing components
Plastic
EMI components
Metal
Shell
Plastic
Environmental
Temperature range
-40 °C to 125 °C
Flammability
UL94 V-0
Protection class
IP67 and IP69K
RoHS
Yes
REACH
Yes
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Amphenol Industrial's product lines consist of rectangular, standard miniature, fiber optic, EMI/EMP filter, and a variety of special application connectors.

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