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MSD Series | Manual Service Disconnect

Manual Service Disconnect, Rectangular, Plastic, Environmental
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APPLICATION NOTES
ASSEMBLY INSTRUCTIONS

Description

The MSD Series from Amphenol Industrial Operations is a state-of-the-art manual service disconnect designed for high-voltage electric vehicle and energy storage applications. This product provides a reliable and safe method for disconnecting power during maintenance or emergency situations, ensuring the safety of both personnel and equipment.

Key Features
  • High Voltage Performance: Designed to handle up to 350A at 1500V DC, the MSD Series is ideal for use in demanding industrial and energy storage environments.
  • Fast, Tool-Free Disconnection: The manual service disconnect allows technicians to quickly isolate high-voltage circuits without the need for special tools, reducing downtime during maintenance.
  • Advanced Safety Features: Equipped with HVIL (High Voltage Interlock) and CPA (Connector Position Assurance) functions, the MSD Series ensures secure mating and prevents accidental disconnection.
  • Rugged Design: Built to withstand harsh conditions, the MSD Series is rated for 200 mating cycles and offers IP68 protection against dust and water, making it suitable for outdoor and industrial use.
  • Global Certifications: UL and IEC certified, the MSD Series complies with international safety standards, including a UL94 V-0 flammability rating, ensuring safety in high-voltage environments.
  • Durable Materials: Constructed with copper alloy contacts and a PA66 plastic shell, this manual service disconnect is both robust and lightweight, offering long-term reliability in challenging applications.
Applications
  • Electric Vehicle High-Voltage Systems: Essential for safely disconnecting power in electric vehicle applications, particularly during maintenance and emergencies.
  • Energy Storage Systems: Provides safe isolation of high-voltage battery packs, ensuring technician safety and protecting equipment from electrical hazards.
  • Industrial & Commercial Energy Storage: Suitable for high-power applications in industrial energy storage systems, including grid-level and commercial energy solutions.
  • Heavy Equipment: Used in heavy industrial machinery, providing reliable high-voltage disconnection capabilities in rugged environments.
Specifications
  • Rated Current: 350A
  • Rated Voltage: 1500V DC
  • Operating Temperature: -40°C to 125°C
  • Mating Cycles: 200
  • Ingress Protection: IP68
  • Flammability Rating: UL94 V-0
  • Compliance: RoHS, UL, IEC
Why Choose the MSD Series | Manual Service Disconnect?

The MSD Series is designed to meet the growing demand for high-voltage protection in electric vehicles, energy storage, and industrial applications. Its innovative safety features, combined with a robust design, make it the ideal solution for safely isolating high-voltage circuits. Whether you are looking to improve safety, reduce downtime, or ensure compliance with global standards, the MSD Series delivers reliable, high-performance solutions.

Features & Benefits

Plastic shell, convenient operation, low resistance
Stamped and formed contacts
CPA and HVIL function
Robust design for ruggedized environment
UL94 V-0 flammability and F1 rated UV resistance
UL and IEC certification
ROHS compliant

Specifications

Electrical
Voltage
1500V DC
Current Rating
350A
Withstand voltage
4000V AC
Insulation resistance
≥5000 MΩ (normal temperature and humidity); ≥200MΩ (hot and humidity)
Mechanical
Durability
200 mating cycles
Vibration/shock
Conform to V1 level in USCAR
Material
Housing
PA66+25%GF
Plug seal ring
Silicone rubber
Receptacle seal ring
Silicone rubber
Handle
PA66+25%GF
Power terminal
Copper alloy
Signal terminal
Copper alloy
Environmental
Temperature range
- 40℃~125℃
Flammability
UL 94 V-0
Protection class
IP68
Salt spray
240h(5% neutral NaCl solution, mated condition)
Certifications
UL4128 / 2PfG2740 / EN61984 / CE
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Amphenol Industrial's product lines consist of rectangular, standard miniature, fiber optic, EMI/EMP filter, and a variety of special application connectors.

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